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The Beauty of printing on corrugated board

Custom Corrugated Board & Box Printer

Revamping Your Packaging: Exploring Custom Printing Techniques for Corrugated Boxes


In the realm of packaging, standing out is paramount. Gone are the days of nondescript cardboard boxes blending into the background. If you’re aiming to make a lasting impression, incorporating eye-catching designs onto custom corrugated boxes is the way forward. And with options like Earth Enterprise offering top-notch custom corrugated materials, your journey towards distinctive packaging is set on the right path.


But how exactly can you achieve this visual impact through printing? Let’s delve into the diverse array of custom printing methods available for corrugated boxes and navigate the terrain to find the perfect fit for your needs:

Flexographic Printing

Flexographic printing stands tall as one of the most popular choices for custom corrugated boxes, owing to its adaptability and swift turnaround. This method employs high-quality polymer print plates, each designated for a specific color in the design. These plates adorn large rotating cylinders, systematically imprinting the design layer by layer.


While flexographic printing boasts efficiency, it’s not ideal for intricate designs or photo-realistic prints due to the necessity of separate plates for each color. However, if your design leans towards simplicity, with a limited color palette and sizable production volume, flexographic printing could be your go-to option.

Lithographic Printing

Lithographic printing, also known as offset printing or litho-lamination, mirrors the process of flexographic printing but with nuanced differences. Similarly, designs are segmented into different plates for various colors. However, lithographic printing introduces a specialized plate that repels ink from designated areas, ensuring pristine lines sans unintended ink blotches.


Primarily conducted on litho labels rather than directly on corrugated board, this method involves affixing custom printed labels onto the corrugated surface. While offering vibrant colors and intricate designs, lithographic printing comes with a higher price tag due to plate creation costs, making it more suited for large-scale, consistent productions.

Digital Printing

Enter digital printing, the versatile darling of custom corrugated box printing. Cost-effective and efficient, digital printing ticks all the boxes for most packaging needs. Unlike its counterparts, digital printing bypasses the need for rigid plates, making it ideal for short runs or experimental packaging endeavors. Moreover, its color spectrum knows no bounds, offering limitless possibilities without additional costs or time constraints.


Digital printing empowers you to personalize designs, experiment with various styles, and swiftly bring your custom packaging visions to life. Its agility in production expedites time-to-market, a crucial element for business success. As digital printing continues to evolve, it emerges as the frontrunner in printing methodology for custom corrugated boxes.


Choosing Your Printing Method

Now that we’ve explored the custom printing techniques, let’s dissect the printing methods: direct printing and pre-printing.


Direct printing involves directly imprinting onto custom corrugated boxes, typically executed via flexographic or digital printing methods. Conversely, pre-printing entails printing designs onto separate paper before adhering them to corrugated sheets, offering flexibility in design complexity and color palette.


So, which option reigns supreme? Digital printing emerges as the frontrunner, offering unparalleled flexibility, cost-effectiveness, and speed across the board.

Navigating the Perfect Packaging

While printing methods lay the foundation, perfect packaging encompasses a multitude of factors beyond printing alone. From custom box construction to size, from cutting techniques to material thickness, every detail plays a pivotal role.

Fortunately, experts like Earth Enterprise specialize in guiding businesses towards optimal custom packaging solutions. With their wealth of knowledge, navigating the intricacies of custom corrugated boxes, printing methods, and packaging essentials becomes seamless.

In Conclusion:

In the dynamic landscape of custom corrugated box printing, myriad options await exploration, each with its unique advantages and considerations. For tailored guidance and expert insights, partnering with Earth Enterprise ensures your packaging journey is characterized by informed decisions and impactful results. Call today to learn more!